DELKOR designs and supplies reliable filter presses for flexible operation and easy maintenance suitable for a wide range of dewatering applications, from minerals concentrates and tailings filtration, to polishing and electrolytic processes, from coarse to very fine materials in the mining, aggregates, chemical, iron & steel, food processing and water treatment sectors.
Complete plate pack opened at once (up to 100 chambers) with the possibility to adjust the opening speed based on process requirements Recessed, mixed membrane and full membrane plate pack Filter plates with various feed and filtrate ports configured to suit process requirements Automatic plate misalignment detection Double end feeding for fast filling Integrated bomb bay doors with no impact on surrounding items Filter cloth fixing system: barrel neck or single cloth with feed shoe Core blowing Cake air blowing/washing Fully-automated plate/cloth shaker cake discharge High pressure full face cloth washer / low pressure wash down cloth washer Safety devices in compliance with process and local regulations Remote control of filter press to support operation and maintenance CE marking
For small capacity applications DELKOR FP filter press (plate size 630x630mm, 800x800mm, 1000x1000mm, 1200x1200mm and 1500x1500mm) is a perfect alternative to the high capacity fully automated DELKOR FAST FP series offering a reliable and cost effective compromise.
DELKOR FP filter press consists of a fabricated sidebar frame supporting a moving head and filter plates positioned between the head frame and moving head. Opening and closing of the plate pack are carried out by a double acting hydraulic cylinder controlled by a hydraulic power unit.
Opening and closing can be fully automatic, opening at once or one-by-one or batch, semi-automatic and manual, depending from the application.
DELKOR FP features:
- Complete plate pack opened at once (up to 40 chambers) or one-by-one (up to 120 chambers) or batch (up to 120 chambers)
- Recessed, mixed membrane and full membrane plate pack
- Filter plates with various feed and filtrate ports configuration to suit process requirements
- Double end feeding for fast filling
- Integrated bomb bay doors with no impact on surrounding items
- Core blowing
- Cake air blowing/washing
- Fully-automated plate shaker cake discharge
- High pressure full face cloth washer / Low pressure wash down cloth washer
- Safety devices in compliance with process and local regulations
- Remote control of filter press to support operation and maintenance
- CE marking
DELKOR designs, manufactures, assembles and tests its filter presses at Tenova's world class facilities located north of Milan, Italy. Equipped with the most advanced CNC machine tools and with more than 27,500 m2 of covered area, the production facility is capable of meeting the most demanding delivery schedules and quality requirements.
|Plate size [mxm]||Filter press model||Opening type||Operating pressure* [bar]||Chambers min-max [#]||Press volume min-max [l]||Filtration area [m²]||Overall length min-max [mm]||Overall height [mm]||Overall width [mm]||Overall weight min-max [t]||Main drive power [kW]|
|0,63x0,63||DELKOR FP||At once||15||19-50||116.8-511.8||7.8-20.3||3570-9800||1960||1550||3.0-3.7||2.2-3.0|
|0,8x0,8||DELKOR FP||At once||15||19-50||221.4-944.2||15.6-44.3||5100-12900||2150||1720||3.9-5.2||3.0-4.0|
|1,0x1,0||DELKOR FAST FP||At once||15||20-98||252-3861||29-169||6600-19600||2350||2550||14-28||8|
|1,0x1,0||DELKOR FP||At once||15||14 - 40||275 - 1540||20 - 70||6000 - 10500||1800||2000||5.8 - 12||4 - 11|
|1,0x1,0||DELKOR FP||One-by-one||15||39 - 120||760 - 4690||55 - 205||6500 - 11500||1800||2000||6.2 - 16.5||4 - 7.5|
|1,0x1,0||DELKOR FP||Batch||15||50 - 120||965 - 3480||74 - 205||7000 - 13500||1800||2000||7 - 15||4 - 7.5|
|1,2x1,2||DELKOR FP||At once||15||14 - 40||380 - 2145||30 - 95||6200 - 12000||2100||2250||11 - 25||5.5 - 11|
|1,2x1,2||DELKOR FP||One-by-one||15||39 - 120||1060 - 6550||80 - 290||7800 - 16000||2100||2250||13 - 29||4 - 7.5|
|1,2x1,2||DELKOR FP||Batch||15||50 - 120||1330 - 6550||105 - 290||7500 - 13500||2100||2250||13 - 30||4 - 7.5|
|1,5x1,5||DELKOR FAST FP||At once||15||20-100||660-9123||69-387||7700-21700||3130||3200||28-58||22|
|1,5x1,5||DELKOR FP||At once||15||14 - 40||620 - 3460||48 - 150||8050 - 11500||2400||2500||18 - 36||5.5 - 15|
|1,5x1,5||DELKOR FP||One-by-one||15||49 - 140||2175 - 12330||160 - 530||8400 - 18000||2400||2500||21 - 35||4 - 7.5|
|1,5x1,5||DELKOR FP||Batch||15||50 - 120||2175 - 10560||160 - 450||9000 - 15000||2400||2500||20 - 35||4 - 7.5|
|2,0x2,0||DELKOR FAST FP||At once||15||20-100||1295-15505||123-711||8870 - 27870||4019 4510||3360 4611||62-105||44-60|
|2,4x2,5||DELKOR FAST FP||At once||15||20-100||2536-17664||129-663||8870 - 27870||4019 4510||3360 4611||73-109||44-60|
* = higher operating pressure available upon request
Value for Money
- Increased throughput through:
- shorter technical times
- reduced downtime
- Increased throughput through:
- Increased machine availability through:
- longer plate and cloth life
- better edge sealing
- lighter frame
- simple control
- reduced leakages
- no fire suppression system
- Increased machine availability through:
- Reduced leakages
- No plate misalignment
- No frame bending
- Low pressure
- Automatic misalignment detection
- Highly specialized technicians available on-site within 24 to 48 hours
- Remote control
- Remote control for real-time assistance, equipment monitoring and service
- Revolutionary design which uses a mechanical screw to open/close the filter plates and a low pressure inflatable water cushion to compress the plates
Customer Project name Mondo Minerals Nickel Oy Finland 2016
DELKOR FAST FP for Fe/As removal in Finland
The project was awarded in August 2014. It covered design, supply, fabrication, installation assistance and on-site commissioning of the equipment for the on-site plant to refine nickel concentrates into a mixed nickel cobalt hydroxide product. The plant will treat 12,000 t per year of nickel concentrate from Mondo Minerals' talc operations in Finland.
Slide bar 1,000 x 1,000 Mixed membrane pack 51 50 Internal corner 40 Barrel neck 7 yes yes yes yes 76 11 270 x 2 250 x 2 600 (length includes head piece piping) Dual-screw closing/locking system Inflatable cushion with water At once opening/closing Washing every cycles @ 4-5bar Movable splash panels Control panel with PLC and HMI
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